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Why do bread and biscuit factories need a heat-resistant roof?
How can baking bread, biscuits and muffins lead to corrosion in the roof of industrial factories? Yeast is used in baking bread and biscuits because it is a leavening agent that helps the dough rise and gives the final product a light and airy texture. Fermentation process in muffins, bread and biscuit factories can affect the roof and produce heat and some gases.
Yeast is a microorganism that feeds on sugars present in the dough and produces carbon dioxide gas through fermentation. The carbon dioxide gas gets trapped in the dough, causing it to expand and rise. This process of fermentation and gas production creates the characteristic fluffy texture of bread, biscuits, muffins, croissants, etc. More than gas production, it is the high heat of bread baking machines that makes the roof of factories vulnerable.
In addition to carbon dioxide gas, fermentation by yeast also produces heat as a byproduct. As the yeast consumes sugars and releases energy through fermentation, a small amount of heat is generated, contributing to the overall baking process. The combination of carbon dioxide gas and heat produced during fermentation helps the dough rise and develop the desired texture and flavors in the final baked goods.
But at the same time, this high temperature and the production of nitrogenous gases have a negative effect on the roof of bread and biscuits factories.
In this article, we will examine the effect of fermentation process and introduce the best heat and corrosion resistant roof for your factory.
Yeast strains play a vital role in the fermentation process of bread and biscuits. They do it by actively converting sugars into carbon dioxide gas and alcohol through the process of anaerobic respiration. Different strains of yeast can exhibit various characteristics. This affects the flavor, texture, and rise of the final baked goods. Additionally, certain yeast strains are specifically selected for their ability to produce heat during fermentation – which is an important factor in roof corrosion of bread and biscuit factories.
Industrial baking facilities utilize specialized equipment. such as fermentation chambers and proofing ovens, to regulate temperature and humidity levels to create the perfect environment for yeast fermentation. By controlling these factors, bakers can ensure that the yeast strains produce the necessary heat required for the fermentation process to proceed efficiently.
How can a resistant roof withstand high heat in the roof of bread and biscuit factories?
A heat-resistant roof for a bread and biscuit factory must be designed to withstand the high temperatures and potential gases produced during the baking process. Here are some key characteristics that are important for a heat resistant roof in such an environment:
The roof material should be fire-resistant to prevent ignition or combustion in case of exposure to high temperatures or flames. In addition to being heat insulating coatings, uPVC roofs also have high resistance in the roof of bread factories and bakeries.
The roof should have good heat insulation properties to minimize heat transfer from the fermentation & baking process below to the roof structure. This will help maintain a stable internal temperature and protect the roof from excessive heat exposure.
The roof material should be resistant to the gases and chemicals that may be released during the baking process, such as carbon dioxide, steam, and other byproducts of fermentation. This will prevent corrosion or degradation of the roof material over time.
The distinguishing feature of uPVC roof materials are their high resistance to chemical substances, gas and heat produced in bread production factories and fermentation operations in general.
The roof should be durable and able to withstand long-term exposure to high temperatures without warping, cracking, or deteriorating. It should also be able to withstand thermal expansion and contraction cycles. Another important feature of UPVC sheets in Sepidfam Varna Company is the non-expansion of roof sheets in bread factories during the stages of fermentation and baking.
Proper ventilation design for roof allows the release of heat and gases that may accumulate under the roof during the baking process. This will help prevent heat buildup and maintain a safe working environment.
The roof should be weather-resistant to protect the factory interior from the elements and ensure a dry and comfortable working environment for the employees.
Designed of the roof for easy maintenance and inspection is immportant. This ensures its continued effectiveness in protecting the factory from heat and gases. The impact of heat and steam during the production of bread and biscuits has a negative effect on the roof of factories. Therefore, we need roofs that can meet the needs of factories and industrial sheds without the need for maintenance in the long term.
UPVC (Unplasticized Polyvinyl Chloride) is a popular choice for industrial factory roofs due to its excellent anti-vapor and anti-moisture properties. For these reasons hygiene uPVC roof materials are the best option for bread production factories :
Its non-porous surface does not absorb water, preventing leaks and water damage. UPVC is resistant to a wide range of chemicals, making it suitable for environments where chemical vapors or spills may occur.
It is also resistant to corrosion, rust, and degradation caused by exposure to moisture and humidity.
One of the most important aspects of uPVC sheets is that they do not support the growth of mold, mildew, fungi, or bacteria. This makes it a hygienic choice for environments where cleanliness is essential: such as a roof for bread, biscuit and food processing factories.
UPVC roofs are easy to clean and maintain, requiring minimal upkeep to keep them in good condition. Being lightweight and easy to install, they reduce installation time and labor costs. This is particularly advantageous for industrial factories where there is a need for quick installation.
Sepidfam Varna (Poly Roof) Company is the largest and only official representative of UPVC insulated and anti-corrosion roofs in Iran. The light weight, high durability and anti-moisture properties of UPVC Polyroof sheets have made them one of the best-selling products for the roof of food and industrial factories.
For more information and updated prices, feel free to contact Polyroof:
WhatsApp: +98912 0465 839
