The pioneer of upvc rooftile manufacturing in Iran!
+9120465839
Sales unit Connection
Why and how does the roof of the ceramic tile factory get corroded? What is the best roof material for you?
The production line of ceramic tiles in industrial factories must use steam, glazing and printing machines. These have negative effects on the roof of the factory. Maybe you are one of the producers in the tile and ceramic production industrial sheds who have suffered damages from corrosion of the roof. This article is for you. Here we will discuss one of the simplest ways to fix the corrosion and rusting of the roof in your ceramic and tile factory.
fullwpc
Glazing materials that will go into high heat in the kiln and are printed. They send it to the kiln to increase its strength. The firing process consists of high temperature and pressure. Temperatures typically reach over 1000°C in a 45-minute process. Hot vapors and corrosive gases in glazing stage will accelerate the process of corrosion and rusting in ceramic and tile roof factory.
The primary raw materials used in the production of ceramic tiles are clay, sand, calcite, feldspar, silica, etc.
Clay is one of the most essential raw materials for ceramic tile manufacturing. Feldspar is a mineral they use it as a flux in the ceramic industry. It lowers the melting point of the ceramic mixture, improve the glaze’s durability, and enhance the overall firing process.
Silica is commonly found in the form of sand or quartz. They use it to provide strength and hardness to the ceramic tile texture. It also helps control shrinkage during firing. Various pigments and colorants are added to the ceramic tile mixture. This will create different colors and patterns on the surface of the tiles.
Prevent corrosion in the roof of ceramic tile factory
They add additives such as plasticizers, binders, and deflocculants in the raw material mix. This will improve workability, moldability, and overall performance of the tile during the manufacturing process.
Before finding out what kinds of materials prevent roof corrosion of ceramic tile factory, let’s walk through the basic steps involved in the manufacturing process of ceramic tiles:
The raw materials are first mined, crushed, and refined to achieve the desired particle size distribution and chemical composition.
The raw materials are thoroughly mixed in precise proportions to create a homogenous ceramic powder blend. Water may be added to facilitate mixing and form a workable paste. Then they shape ceramic paste into tiles using various techniques. such as pressing, extrusion, or casting to achieve the desired size and thickness.
Then they dry the newly formed tiles to remove excess moisture and prepare them for the firing process. This is because high temperature can remove water. The heat from these boilers can damage a metal roof in ceramic tile factory roof. Slow and controlled drying helps prevent cracks and deformities in the tiles. Glazing is an optional step where a liquid glaze is applied to the surface of the tiles to add color, texture, and protection.
The dried or glazed tiles are fired in kilns at high temperatures. (typically between 1000-1300°C) to vitrify the ceramic body and glaze, resulting in a strong and durable tile. The firing process also enhances the colors and properties of the tiles.
Glazing and firing processes in ceramic tile manufacturing typically involve high temperatures that can release gases and acidic substances. These emissions can potentially cause damage to the roof of the ceramic and tile factory if proper material, ventilation and control measures are not in place.
Here’s how glazing and firing process can produce gas and acidic substances:
The glaze used on ceramic tiles often contains various chemical components, such as oxides and fluxes that can release vapors and gases when subjected to high temperatures during firing. Some glaze materials may contain volatile organic compounds (VOCs) or other polluting substances that can evaporate and be released into the air. The heat will damage the roof of your ceramic tile factory.
During the firing process, organic binders or additives present in the ceramic body or glaze can decompose and release gases such as carbon dioxide, carbon monoxide, sulfur dioxide, and nitrogen oxides. These gases can contribute to air pollution and create acidic conditions. Then, these gases mix with oxygen and produce sulfuric acid and will corrode metal roof in tile and ceramic factory.
Inefficient combustion of fuel in kilns or furnaces used for firing ceramic tiles can generate carbon monoxide and other harmful gases. Incomplete combustion may occur due to inadequate oxygen supply, improper burner settings, or equipment malfunctions, leading to the release of toxic fumes.
UPVC (Unplasticized Polyvinyl Chloride) roofs offer several advantages over traditional metal roofs for tile and ceramic factories. Here are some reasons why uPVC roofs may be a better choice for such facilities:
UPVC roofs are highly resistant to chemical exposure, making them ideal for environments where corrosive substances from glazing and firing processes may come into contact with the roof of ceramic and tiles factory. The chemicals used in ceramic manufacturing can cause metal roofs to corrode over time, whereas uPVC roofs are more durable and long-lasting in these conditions.
UPVC roofing materials are lightweight compared to metal roofs, which can make installation easier and reduce structural load on the factory building. This can be advantageous for tile and ceramic factories that require a quick and efficient roofing solution without adding excessive weight to the structure.
Anticorrosion uPVC roofs, unlike metals, can provide protection against high heat and corrosive gases in industrial areas like tile and ceramic factories. The sheets do it by chemical & heat resistance, longevity, low maintenance, energy efficiency, and cost-effectiveness.
UPVC roofs offer good thermal insulation, helping to maintain stable indoor temperatures in the factory. This can be beneficial for ceramic manufacturing processes that require specific temperature control to ensure product quality and consistency.
UPVC roofs are relatively low maintenance compared to metal roofs, which may require regular painting or coating to prevent corrosion. UPVC roofing materials are easy to clean and resistant to mold, mildew, and pests, reducing the need for ongoing upkeep.
UPVC roof sheets are generally more cost-effective than metal roofs in terms of material costs, installation expenses, and long-term maintenance. For a tile and ceramic factory looking to optimize their roof budget while ensuring durability and performance, uPVC roofs can offer a cost-efficient solution.
Sepidfam Varna is the largest factory manufacturing anti-corrosion roofs and wall cladding in Iran. For any queries please contact us:
WhatsApp: +98912 0465 839
