The pioneer of upvc rooftile manufacturing in Iran!
+9120465839
Sales unit Connection
Why does the roof of a textile factory need an anti-corrosion and anti-rust cover? In a textile manufacturing company, the dyeing process involves applying color to fabrics or fibers using dyes. This process typically requires the use of heat and chemicals to ensure the dye properly permeates the fabric and results in lasting colorfastness.
Chemicals and high temperature speed up dyeing process and fix the dye in the fibers and yarns. After that the fabric textiles need to be washed deeply to fix the remained colors and chemicals. This also needs to go through heat and steam process. That is why the roof materials in a textile factory need to be corrosion-resistant and anti-rust.
In this article we explain the dyeing process and harmful fumes that can damage your textile factory roof. Also introduce best corrosion resistant roof for your textile industrial shed.
Here’s how heat and chemicals are used in the dyeing method in a textile manufacturing factory:
Heat is essential in dyeing process as it helps the dye molecules to bond with the fibers of the fabric. When the fabric is immersed in the dye bath containing the dye and other necessary chemicals, the heat helps in opening up the fiber structure, allowing the dye molecules to penetrate and bond with the fibers.
The temperature and duration of heat exposure are crucial factors that determine the color intensity, penetration, and overall quality of the dyeing process.
The heat generated during the dyeing process in a textile factory can potentially lead to corrosion of metal roof materials. This corrosion occurs due to several factors related to the dyeing process and the environment within the factory setting:
In textile dyeing processes, various chemicals are used as dyes, mordants, fixing agents, and other additives. The fumes and vapors generated during the dyeing process can interact with metal roofs. This leads to chemical reactions that promote corrosion. These chemicals can be acidic or alkaline in nature, which can accelerate the corrosion process when in contact with metal or most roof types.
The heat generated during the dyeing process can also create hot and humid conditions within the textile factory and damage the roof. This high humidity, combined with potential chemical exposure, can create an environment conducive to corrosion specifically on metal roofs.
Moisture can penetrate the protective coatings on the surface, leading to rust formation and degradation of the metals over time.
The fluctuating temperatures experienced during the dyeing process, especially if the factory lacks proper insulation or ventilation. This can cause condensation to form on metal roof material in textile factory. Condensation can introduce moisture to the metal surface, accelerating the corrosion process.
Certain gases released during the dyeing process, such as sulfur dioxide or hydrogen sulfide, can react with moisture in the air to form acidic compounds such as sulfuric acid. These compounds can settle on the metal roof and contribute to corrosion.
Various chemicals plays an important factor in the dyeing process and corrosion of your roof in every textile factory. This is to achieve the desired color, shade, and durability of the dye on the fabric. These chemicals include mordants, surfactants, fixing agents, levelling agents, and pH modifiers, among others.
In order for a roof to be resistant to chemicals, corrosion and heat in textile industrial sheds, it must be durable, heat and corrosion resistant. UPVC roof sheets meet all the criteria above and even more:
UPVC (Unplasticized Polyvinyl Chloride) roof sheets are a popular choice for textile dyeing factories, especially in environments with high heat and exposure to chemicals. Here are some reasons why uPVC roof panels are considered the best choice for your textile factory:
UPVC roof sheets are highly resistant to a wide range of chemicals, including acids, alkalis, and solvents commonly used in textile dyeing processes. This makes them an ideal choice for environments where exposure to chemicals is a concern, as they are less likely to deteriorate or corrode when compared to metal roofs.
UPVC roof sheets have good thermal insulation properties and can withstand high temperatures without deforming or melting. In textile dyeing factories where heat is generated during the dyeing process, uPVC roof sheets can help maintain a stable indoor temperature and protect the factory building from excessive heat.
The roof is known for its durability and longevity. UPVC is resistant to rust, corrosion, and degradation caused by UV rays, making them a low-maintenance roofing option for textile factories. This durability ensures that the roof can withstand the harsh conditions present in textile industrial roof of your factory.
It is also lightweight and easy to install, reducing the structural load on the building. This can be beneficial for textile dyeing factories looking to retrofit or upgrade their existing roofing system without compromising the structural integrity of the building.
In addition to being durable and low-maintenance, uPVC roof sheets are generally cost-effective compared to other roofing materials. Their long lifespan and resistance to damage from heat and chemicals can result in cost savings over time in terms of maintenance and replacement.
UPVC panels are fire retardant. They can enhance the safety and compliance of the roof in a textile dyeing factory with fire safety regulations. This property adds an extra layer of protection in industrial environments where fire risks may be present.
Sepidfam Varna (Polyroof) is the founder of anti-corrosion roof and wall coatings in Iran. We ship our products with the purpose of manufacturing the best anti-rust, heatproof and durable coatings for industrial sheds with economical price and high durability to all parts of the world.
For more details, feel free to contacts us on WhatsApp:
WhatsApp: +98912 0465 839
